Inside the American flag factory: Kansas City Alliance Materials


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Independence Day and The 250th anniversary of the US Just a year later, one Missouri company is sewing its path into history.

Based in Kansas City, Alliance Materials has been in manufacturing since 1951. Currently, the company lists around 1,000 flags per day, many pointing military funerals, government buildings and patriotic front porches nationwide.

“It’s like our Christmas,” said Tyler Young, president of Allied Materials. “We will start preparing a few months in advance. Knowing this is a weekend, Americans building additional inventory show their patriotism most enthusiastically. ”

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The company is the largest vertically integrated flag maker in the United States, producing over 300,000 flags per year through federal agencies, including the US Senate, the Department of Defense and military bases around the world.

Man sews the top of the red and white striped pattern to the bottom half of the American flag made of connecting material.

Workers tackle one of the most difficult steps in the flag-raising process. (olivianna calm)

“We will set up a federal-compliant flag,” Young said. “That means all components are supplied In America – From cotton seeds to dyed fabrics. There are no corner cuts and no cost savings. It is truly the best flag you can place in front of your home. ”

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Each flag starts from American cotton or nylon, dyed, rolled, and cut into stripes. They were sewn together in Kansas City and joined an embroidered Starfield, made at the company’s Louisiana facility. All flags are inspected and trimmed before the final touch.

Similar Red Cotton Cloth Machine Cutting Strip

The “pizza cutter” machine slices red cotton into stripes. (olivianna calm)

“From start to finish, that flag may only take a few hours,” Young said. “But the purpose it offers will last a lifetime.”

For many of Allied employees, the purpose is personal.

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“These people work really hard,” said Terry Walker, a longtime mechanical engineer. “All fallen veterans get one of these flags. It’s an honor to work here.”

American flag laid flat on a workbench within Allied Materials Factory

The newly sewn American flag is subjected to high quality inspections with connecting materials. (olivianna calm)

Young said the severity is shared across the company. “The next time someone sees this flag, it may be covered on a veteran’s co-op. It must be perfect. We owe it to that soldier and their families to respect their sacrifice.”

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“We’re now starting our marketing plan and building inventory this fall,” Young said. “We want to prepare for everyone. Whether they’re the landlords trying to fly the flag or the government agency planning the ceremony. We’re here.”

Infographic on the sale and production of American flags from alliance materials

150 million flags are sold each year. 94% made in the US (olivianna calm)

According to STG Logistics, about 94% American flag sold in the US. It is carried out domestically – a point of pride for young people, especially as recent tariffs on imports disrupt the global supply chain.

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“When other suppliers were hit by tariffs, we weren’t,” he said. “In fact, it was a bit fun to call a customer and say, “Today, I’m getting a call from an American manufacturer that makes American-made products.” ”

Close-up of red and white striped American flag sewn together at a federal material factory in Kansas City, Missouri.

The red and white stripes of the American flag are skillfully sewn with connecting materials. (olivianna calm)

Allied’s flags range in sizes ranging from 2 feet x 3 feet to 10 x 15, each meeting federal standards for stitching, star size and durability, whether heading towards the front yard or the Capitol stairs.

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“The flag is not just a product,” Young said. “It is a symbol of our country’s history and of everyone who is part of the fabric of this country.”

All images and information were captured during a site visit to Allied Materials, a flag manufacturing facility based in Kansas City, Missouri.

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